Selasa, 05 Juni 2012

Produktivitas melalui SCORE


Project
Sustaining Competitive and Responsible Enterprises,
SCORE – ILO - INDONESIA

Theme
Better workplace cooperation: a foundation for business success
By. Janususilo- Indonesia

A. Background
Being more vulnerable to external shocks, most small and medium enterprises (SMEs) in Indonesia have been finding it difficult to sustain operations due to the global financial crisis, new free trade area agreement and the quality of their jobs is being compromised in the process. The large majority of employment for both women and men is found in SMEs and the key to sustainable economic development that leads to effective poverty reduction lies in competitive and growing SMEs. Current research is showing that innovations in work organization, continuous workplace learning, good labour-management relations, and respect for workers’ rights are important ways of raising productivity while also promoting decent work.  The broad problem that this project will address is how to minimize the impact of the financial crisis by fostering responsible and thus sustainable workplace practices – economic, social and environmental – in SMEs in order to improve their productivity and competitiveness in a manner that contributes to sustainable economic development.

B.Team Members
The development objective of SCORE is that Indonesia’s SMEs are more sustainable through being cleaner, more productive and competitive and provide more sustainable and decent employment. To achieve this, the project is expected to have achieved the following concrete outcomes by the end of the two year project  2010 - 2012:
a)      Industry associations can market and coordinate enterprise upgrading services to their local members.
b)      Service providers can effectively deliver training and advisory services for workplace upgrading on a commercially sustainable basis.
c)       Labour inspectorate services work with mass media to disseminate progressive workplace practices.

C. Partnerships and sustainability
In Indonesia the project will work with the Ministry of Manpower and Transmigration (NPO Indonesia), while looking at also involving other relevant government institutions, including the Ministry of Industry, while also seeking to involve national sector institutions and associations for replication. On the local level industry associations / foundation and technical service providers will be capacitated to promote and deliver services on a commercial basis to build responsible competitiveness among SMEs. The project has a sustainability strategy, but acknowledges that the timeframe is limited to ensure a sustainable business service programme. The project will be advised by a Tripartite Advisory Committee at the national level.




C. The Role and Responsibility of SCORE EXPERT/Consultant To develop Workplace Cooperation (Modul 1)

The SCORE expert will conduct as follow:
- Series of activities for Module 1 in the Jakarta area and train the local expert all related activities to the workshop module 1 implementation to the local enterprises consist of :

1) Training of Trainer , the participant ToT from Jakarta (local trainers) will be able to:
·         Describe the SCORE objectives, themes and approach (for the local trainer/expert, incl: able to market, to replicate the training and to upgrade the enterprises based on SCORE Methodology)
·         Explain workplace cooperation and why it is important to enterprise improvement.
·         Implement steps to improve the enterprises operations through workplace cooperation based on:
·         Better communications and trust between workers and managers.
·         Enterprises Improvement teams.
·         Consultations between workers and managers.
·         5S and other initiatives to improve working conditions and enterprise operations.
·         Establish commitment and baseline assessment from potential enterprises

2) Market the SCORE project,
3) Baseline assessment in Jakarta
4) Workshop for selected enterprises
5) on-site visit upgrading.


Client Organization Profile

Company Name                                  :   xxxxxxxx
Address                                                :   xxxxxxxxx
Established                                          : xxxxx
Number of Employee                         :  100 persons
Factory                                                  :  Jakarta : 4200 square meters                  Cimahi  : 2200 square meters
Certification                                         :  ISO 9001: 2008     by TUV; ISO 13485: 2003 + AC:2009  by  TUV ;  SNI  ( Indonesian National Standard )   CE
Line of Production                              :  Medical Equipment (Infant Incubator, Infant Warmer,Phototherapy unit, UV Room Sterilizer, Scrub Station, etc)                                                                                                                           Hospital Furniture (Beds, Trolleys, etc)   Weighing Scale
Export Middle East                              :  Syria, UAE, Yemen , Asian      :  Malaysia, Srilanka, Bangladesh , Africa     :  Algeria, Nigeria




II. CLIENT SITUATION
A. Strengths
Management is very excited to do the improvement and development company. Ada rencana untuk perluasan perusahaan. There are plans for expansion of the company. Potensi pengembangan perusahaan cukup besar, mengingat potensi permintaan Pasar domestic yang belum dapat dipenuhi oleh perusahaan sejenis di Indonesia perusahaan sudah belum memiliki sistem manajemen yang baku akan tetapi belum adanya standar waktu kerja. The potential development of the company is big enough, considering the potential of domestic market demand that can not be met by similar companies in Indonesia, the company  have a standardized management system but not  standard labor time. Pendidikan manajerial untuk para manager dan supervisor. Managerial education for managers and supervisors.
Harmony leadership relationship with employees has been formed, there are quality control team and good communication


B. Weaknesses
To serve customer demand based on the Orders of the Tender, the company has a team of engineering has not been strong, especially in R & D and PPIC so often happens bottle neck in the Assembling, the production of a narrow and contour land that does not mean forcing management to policy production zigzag process. Kekurangan SDM untuk produksi terutama untuk operator machine shop dan belum adanya Manager SDM.. Lack of human resources for production, especially for machine shop operators and not human resources  Manager .Komunikasi dengan karyawan telah terbina dengan baik melalui pertemuan rutin harian, mingguan dan bulanan. Communication with employees has  well through regular meetings daily, weekly and monthly.
Layout belum tertata sehingga flow proses belum optimal dan berpotensi terjadi hambatan.Layout has not been arranged so that the flow is not optimal process and potentially place constraints. Pengelompokan proses belum jelas dan belum diatur. The grouping process is unclear and has not been set. Penempatan barang belum diatur dan tersebar diberbagai tempat. Placement of goods has not been set and scattered in various places. Penempatan Finish, WIP dan rejected part berpotensi untuk tertukar terjadinya Penumpukan WIP di bagian Assemling. Finish Placement, WIP and Rejected parts has the potential to confuse the WIP accumulation at the Assembling. Ruang pabrik berdebu terasa panas dan pengap. Dusty factory space was hot and stuffy. Penggunaan APD belum disiplin walaupun telah disediakan. The use of Tools Body Protection has not been provided despite the discipline.
workflow and the flow of goods needs to be rearranged so that the process is easily identified and monitored, Visual controls need to be implemented better, need to make efficiencies to the production of stock because of uncertainty about product specifications orders result from government tenders

C. External Environment
PT. Tesena Indovindo berlokasi di  Jl. xxxxx located on Jlxxxxxxxx  is located 500 meters from the road xxxxxxxr, making access relatively easy to the company,  




III. CONSULTING EXPERIENCE

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